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Hydraulic Type Automatic Cutting C Channel Section Profile Roll Forming Machine
Advantage:One machine can produce C purlin, size range 80--300mm,machine can change size automatically, save cost and space.
Working flow
Decoiler-----feeding----- leveling ------roll forming ------ punching-----cutting----output table
Main Components:
Uncoiler
1. Type: Mechanical Uncoiler, Hydraulic Uncoiler
2. Load capacity: 6T
Purlin Main Machine
1. Roller material: GCr15 with heat treatment, polishing and galvanizing.
2. Main motor: hydraulic motor or servo motor drive
3. CZ Interchange: interchange between C and Z purlins controlled by PLC and set through touch
4. Size Change: size change also controlled by PLC and set through touch panel, continuously adjustable.
Hydraulic Punching & Universal Cutting System
1. Punching unit: 3 sets + 2 sets
2. Universal cutters for all purlin sizes.
3. Cutting length, cutting pieces, and punching are controlled by PLC.
Decoiler
Type | Manual type(standard) | Hydraulic type(option) |
Photo | ||
Width | 500mm | 600mm |
Capacity | 5000kgs | 5000kgs-8000kgs |
Inner diameter | 450-550mm | 450-550mm |
Outter dimater | 1500mm | 1800mm |
roll forming machine
One machine can produce web80-300mm, flange 40-80mm,lip10-15mm.Change size manually adjust spacers on shaft to make different purlin size.
(1)Material thickness:1-3mm
(2)Rollers: 13Groups
(3)Material for Rollers: Gcr15 steel polished and coated with quenching HRC55-60°
(4)Material for shaft: #45 steel after treatment
(5)Diameter of shaft: 80mm
(6)Frame panel thickness: 20mm
(7)Bottom frame: 36# H-section steel
(8)Motor Power: 11kw
(9)Rolling Speed: 8-10 m / min
(10)Driven type: 1.5"Chain
Punching device
Item | Parameter detail |
Frame processing | the whole levelling surface is made by drilling machine |
Mould material | Cr12mov |
Mould processing | wire eletrode-cutting for the mould shape, it will save pressure |
Hole size | According to your request |
Hole number | According to your request |
Pressure | 20Mpa |
Cutting device
Type | Mould cutting |
Blade material | Cr12mov quenching and grinding |
Frame processing | the whole bottom frame is grinding for high-precision |
Blade processing | wire-electrode cutting, but the final product is clean after cutting, the the product shape this is technology |
Working | Hydraulic type |
Stacker
Type | Manual | Auto(option) |
Length | 2pieces, length is adjustable | according to your requirement |
Control box
Main item | Parameter detail |
PLC | Delta(standard) or according to your request |
Inverter | China brand(standard) or according to your request |
Touch screen | Mcgs(standard) or according to your request |
Encoder | China brand(standard) or according to your request |
Voltage/HZ/Phase | 380v/50-60hz/3phase |
Hydraulic pump
Main Item | Parameter detail |
Motor | 3kw China brand or according to your request |
Pump | China brand or according to your request |
Solenoid valve | China brand or according to your request |
Cooling system | Cooling fan |