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C140 75mm Metal Light Gauge Steel Roll Forming Machine With Software
1. Product describtion:
The technical core of the automatic light steel villa keel equipment is that this villa keel machine can automatically recognize the drawings. Just input the structural technical drawing of a light steel house in the format of an electronic file into the system computer of our villa keel machine. The keel machine system can automatically calculate how much light steel keel material is needed for this light steel structure house, where the keel is punched, including how long it is, the system can calculate it by itself, without manual calculation, and then through the system itself The calculated data starts to produce light steel house frame profiles without excessive manual involvement. The keel machine automatically presses, automatically punches, and automatically sprays codes. When all the materials of this light steel house are produced, the production is automatically stopped. , And then packaged, shipped to the construction site and assembled according to the drawings, a very user-friendly production mode, eliminating a lot of manual links.
Software of High quality light gauge steel production machine
Mechanics calculation module Vertex BD Detailing Master Production file output module (CSV format) |
Control system of High quality light gauge steel production machine
Mechanics calculation module |
2. Technical parameters of machine:
SPECIFICATIONS FOR F1-C89 LIGHT GAUGE STEEL FRAMING EQUIPTION | ||
Machine overview | Profile Size | 89 x 41 MM |
Material Thickness | 0.8 - 1.2 MM ( G345 - G550 Zinc Plated, Aluminumzinc plated ) | |
Material Width | 181.4 MM-184.6MM | |
Design Software | Vertex BD | |
Production control software | YND | |
Profile Type | 1*C shape, 1*U Shape | |
Maximum Line Velocity | 2800 M / H | |
General Production Efficiency | 30m/min, 300 - 700 M /H | |
Decoiler | Automatic/ Electric single arm decoiler | Auto with Servo Motor ; Power - 1.5 Kw ; Max load 3 Tons ; |
Levelling | Automatic Levelling & Straightening machine | |
Main roll forming & punching system | Frame and roof truss die stamping | 8 stations. (Dimple,Chamber cut,Web Notch,Lip Cut,Service Hole,Swage,Shear,Bolt hole) |
Rolling stations | 11 stations | |
Inkjet printer | dual print heads, waist height on both sides to print, inkjet content can be set | |
Cutting type | Hydraulic cutting; | |
Material of rollers | Imported material, DC53. CNC center processing, HRC58-62°, fine grinding | |
Material of shafts | 40Cr after quenching and tempering processing, fine grinding | |
Main Unit Power | 7.5 Kw servo motor | |
Hydraulic cutting Power | 5.5 KW | |
Equipment Total Power | 14 Kw | |
Hydraulic Cylinder Volumn | 100 L | |
Control system | Function: | Directly transfer the design parameters to the control computer through the USB interface or the network, import and automatically read the BOM documents by the NC control software installed in the computer, and then select the production batch after importing. |
Adjustment of Oil Pressure | Computer setting | |
Voltage | 380V, 50HZ, 3Phrases | |
Control computer | 19 inch touch computer + one electrical main control cabinet | |
Origin of main parts | PLC (Mitsubishi), relay (Schneider), length encoder (OMRON), servo motor (INVT) | |
Main Unit Remote Control | Standard | |
Other info | Product Accuracy | 0.5 MM |
Machine Size | 4000 x 800 x 1200 MM | |
Machine Weight | 2000 Kgs ---3000Kgs | |
Capacity Of Auto Decoiler | 3 T |
3. Machine including:
1) Compared with other domestic counterparts, low energy consumption, servo motor power: 7.5KW; hydraulic motor power 3.75KW;: high production efficiency: line speed 35m/min (punching speed: 15m/min), the unit is intensively broken The traditional molding concept, no jam, fewer molding passes, regular products, small size and convenient transportation to the construction site.
2) One encoder is installed in the whole equipment to control host 1, printer 2, and printer 3. During the production process, the host computer only accepts one position signal, which ensures the accuracy of the hole position and the keel size.
3) The transmission is a chain synchronous transmission to ensure the forming accuracy and the position accuracy and dimensional accuracy of the hole positions such as punching, cutting, closing, rounding, and nail holes. Ensure that small size keels can be easily produced.
5. Packing
1 | Nude, with waterproof cloth and stow-wood.Imported computer control system packed with waterproof cloth and card board. |
2 | This producing line is maintained free of charge for 18 months.When the machine is used in China,we will install and debug the machine for free;if it is used at abroad,we will send the professional technician to debug.Buyers should take all the fees for technicians travelling abroad. |
3 | All the parts in the roll forming machine is free to maintain all the life,if in 18 months our company bear the cost for exchanged the broken part like the new parts cost and express cost,if more than 18 month,we also free to maintain the broken parts but for send the new parts,the buyer need bear the express cost. |
4 | When ship the roll forming machine,We will also send one set CD and specification(Chinese and English) to you with the machine,they can teach you how to operater the machines. |
We can design as your different requirements,pls just let me know:
(1)What is the final profile and type you exactly want to droduce?
(2)Which kind of decoiler you would prefer ,manual or full automatic?
(3)Suitable material,steel or aluminium,coil width and thickness.
And then,we will offer the best price with top products and service to you!don't be hesitate,just contact us!
Why choose us?
1) We supply all the technical support,such as engineers,drawings,and instruction manual.
2) We send one or more than one engineers to client for installing and adjust all the machinery
3) Buyer also can sent workers to our workshop for learning how to conduct light keel steel tile forming machine
4) Supply formula guide service and staple raw material purchase.
5) We could supply turnkey project to you.
6) We have good reputation from our customers both at home and abroad.
6. Photos:(the whole house structure is produced by one machine)