Cangzhou Best Machinery Co., Ltd

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Expressway Fence 30kw Highway Guardrail Forming Machine 15m/Min

Expressway Fence 30kw Highway Guardrail Forming Machine 15m/Min

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Brand Name :BEST
Certification :CE
Place of Origin :CHINA
MOQ :1 set
Price :USD$30000---60000
Payment Terms :L/C, T/T
Supply Ability :20 sets/month
Delivery Time :30 work days
After-sales service provided :Engineers available to service machinery overseas
Warranty :1 Year
Weight :15 T
Voltage :380V.50HZ.3Phase
Dimension(l*w*h) :14800*1050*1500mm
Condition :New
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Specifications of Steel W Beam Crash Barrier Roll Forming Machine:

1 Machine name Steel W Beam Crash Barrier Roll Forming Machine
2 Dimension 18000*1500*1000mm
3 Weight 15T
4 Total power 30KW
6 Voltage 380V/50HZ/3PH
7 Forming steps 16 steps
8 Forming speed 10-15m/min
9 Material thickness 2-3mm
10 Tolerance ±1mm
Technical Specifications

1. Decoiler
With two tapered electric bulgy clamps, and its carrying capacity is 8 tons. The inner diameter of the roll material is about 500 to 600mm, the maximum diameter of steel coil is 1800mm. Clamp motor power is 2.2kw with 4-pole normal motor. Adopt ZQ250 speed reducer, its speed ratio is 31:5.
2.Leveling Machine
Wallboard seven-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling machine before and after has vertical guide roll. Feed inlet port equipped with nip rolls.
material: 40Cr, quenched hardness: HRC48°~52°, motor power:7.5kw, 6-pole normal motor, ZQ350speed reducer, speed ratio: 20:49, φ200 arrester brake.

3.Punching Machine
Adopt YL32-315 four-column hydraulic punching machine, and hydraulic station motor power is 22kw. One set of two waves guardrail plates punching cutting die, design and process mainly according to users' design drawings. The material of mold inserts and plunger chip is Cr12MoV alloy steel. The punching machine before and after equipped with adjustable guide roll. (guide roll material: Cr12MoV, hardness: HRC58º~60º) Besides, it also equipped with a set of spare blade and plunger chip.

4.rapid feeding material mechanism
It has two pairs of feeders and requires two becomes one.
pinch automatically, motor power:2.2 kw, ZQ250 speed reducer, hand-turn compressing

5.Photoelectric Length-measuring Device
number: two pairs, cut length: 4320mm, length accuracy < ±3.0mm

6. Main Forming Engine
This unit includes 11 molding processes with independent open arch structure.
The mechanical spreading width : 550mm.
Arch material : HT200 , tempered.
The column cross-section size: 80 x 70, with sufficient strength and reliable quality assurance. Vertical guiding roller numbers: 3
Roller diameter of vertical guiding roller: 80
Material: 40Cr steel, quenched and tempered.
Bearing type: Fixed surface 7216, regulation 32216, each has 4.
Numbers of dual-axis gear box: 1
Numbers of single-shaft transmission gear box: 9
Bevel modulus: M=9
Gear box material: HT200.
Host power: 45KW r, electromagnetic speed regulating,
Speed reducer: ZQ650
Speed ratio: 48.57
Use 1 inch double chain drive between the transmission gear box ; universal transmission shaft between the roller shafts, and the universal transmission shaft type is140-275. Use 1.5 inch dual chain drive between the speed reducer.

7.Forming Mold
A set of two wave guardrail plate roll forming die, designed and processed according to the national standard. The material is GCr15, and the overall quenching hardness is HRC58°~ 62°.

8.material Receiving Platform
Roller type material receiving station, 5m length, 6# steel welded.

9.Control System
Common control system. Can manually and automatically control the harmony of various parts of of the whole production line.

10.Others
The equipment total power is 78.9Kw, with 30000mm * 4000mm length * width. The maximum rolling height is 85mm, the maximum rolling thickness is 4.0mm, and the maximum rolling speed is 3 ~ 12m/min. Structural materials of welding machine seat must meet the requirements, welding must be up to the national standard . Equipment after rust cleaning should be firstly coated with steel special anti-rust paint comprehensively covering, and then coated with high quality topcoat. The rotating part should be divided by warning color.

Detailed Images

5 tons decoiler

Diameter: 460-520mm expansion.

Expansion: Manual

Capacity: 3000kg per mandrel

Max Coil Width: 500mm

Punching

using hydraulic punching

oil cylinder dia: 180mm

working pressure:30mpa

mould material: Cr12Mov quenched 58°-62°

hydraulic power:7.5KW

size: 1.5m long*1.1m wide*1.2m high

Cutting

hydraulic cutting

knife material: Cr12,quenched 58°-62°

oil cylinder dia:250mm

working pressure:60mpa

working journey: 80mm

Control box system

Power supplier: 380V, 50 Hz, Three Phase (adjusted with the requestment)
Length & quantity measurement automatically;
Length & quantity controlled by PLC
Length inaccuracy can be amended easily.
Control panel: Button-type switch and touch screen
The language in the touch screen: English and Chinese
Unit of length: millimeter (switched on the control panel)

Out put tables

It adopts welded steel and supported roller to transmit the products.

Size:4000*1350*1000mm

Packaging & Shipping

Before loading to the container, we will check the machine first

Second, make some protection on the machine, Such as, we will mpaint the coil on the roller and shaft, in case the roller and shast got corrosion and rusty during long time delivery

Third, we will make the plastic package on the easy damage parts, and fix all the parts into container by the steel wire rope, and ensure the machine will not damage when shaking on sea.

At last, we will take photos for customer when loading to container.

Expressway Fence 30kw Highway Guardrail Forming Machine 15m/Min

China Expressway Fence 30kw Highway Guardrail Forming Machine 15m/Min for sale

Expressway Fence 30kw Highway Guardrail Forming Machine 15m/Min

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